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  • Finishing | Gillinder Glass

    FINISHING Gillinder Glass recognizes that after glass is molded and annealed, there is often a requirement for additional operations to perfect the customers’ products. Some glass manufacturers outsource these functions. However, Gillinder Glass has chosen to create its own, fully equipped, in-house, Finishing Department which allows us to carefully control quality at all stages of production and reduces transportation costs. ​ Our customers benefit from better quality and lower prices. Some of the feature equipment and functions of the department include: DCM Rotary Table and Lapmaster Grinders to smooth and flatten Sand Blasters to create diffusion, masking or slip resistance Horizontal, Circular, and Robotic Cutting Saws to create halves and other unique products Up Shock and Down Shock Equipment to test resistance to thermal shock Finishing Ovens to fine tune color, harden coatings, remove temper or re-anneal products Glass Painting Booth to mask areas, soften light hotpots (particularly from LEDs), or mask areas

  • Gillinder Glass | Engineered Glass Solutions & Manufacturing

    Gillinder Glass We take pride in engineering molded technical glass for tomorrow’s technology. With a 160-year history of custom glass manufacturing and industry-leading technical knowledge, Gillinder Glass is uniquely qualified to help you design your products with the future in mind. GILLINDER GLASS IS ISO 9001:2015 COMPLIANT Read More APPLICATIONS Airfield Lighting Elevated Runway (HIRL) PAPI Filters and Lenses Inset Prisms and Filters Taxiway Lighting (MIRL) Helipad Lighting Runway Guard Lighting General Aviation Incandescent and LED Compatible Filters and Lenses Airfield lighting options Exterior Aircraft Lighting Crew Station Lighting Cargo Bay Lighting Wing Tip Lighting Anti-Collision Lighting Landing Lights Military Vehicular Lighting Shipboard Lighting Aerospace & Defense Lighting Information on aerospace and defense products Stage Studio Flood Lighting UV Lighting PAR Lenses Fresnel Spread Lenses Theatrical Lighting Information on theatrical lighting Industrial Lighting Vapor Tight Applications Hazardous Locations Industrial Sight Gauges Refinery Lighting Power Station Lighting Utility Meter Covering Bridge & Tunnel Lighting Security Lighting Signal Lighting Warehouse Lighting Information on industrial lighting products Fountain Pool/Spa Parks Walkway Bollard Lighting Spot & Flood Lighting In Ground Lighting Parking Area Boats Water Fronts Wharfs Dock/ Marinas Landscape & Marine Lighting Information on landscaping and marine glass products Recessed Lighting Down & Track Lighting Decorative Trims Residential Lighting Retail Store Lighting Incandescent Diffusion Optics LED Smoothing Optics Parking Structures Street Lighting Commercial & Architectural Lighting Information on architectural lighting products NVIS Compatible Glass Secure Blue-Green NVIS Green A NVIS Green A (Intruder) NVIS Green B NVIS Yellow B NVIS Friendly compositions Covert (IR Transmitting) glass Information on night vision glass Prototype Development Glass Composition Development Optical Design Antique Restorations Proprietary Project Development Custom Colors Design Optimization Custom Engineered Solutions Information on custom solutions ABOUT GILLINDER GLASS Established in 1861, Gillinder Glass (Gillinder Brothers, Inc.) is a custom technical molded and filter glass manufacturer located in Port Jervis, NY. Gillinder specializes in pressed and custom molded, clear and colored glass products “Made in the USA” from both open (Gillinder-owned) and private (customer-owned) molds. Gillinder is a world leader in the manufacture of optical filter glass. Current products include PAR lenses, convex covers, Fresnel lenses, vapor tight and explosion-resistant globes, domes, cylinders, industrial globes, sight lenses, NVIS-compatible filters and contoured covers. Custom shapes can also be engineered and produced. In addition to producing as much as 50% of the glass components for airfield runway lights for the US market, Gillinder provides products for lighting and other applications for many industry segments (both domestic and international) including aerospace and defense, architectural, commercial, industrial, landscape, theatrical, and transportation. Our chemists and engineers work with customers to assist in the design and development of custom glass products. Using multiple day tanks and pots, as opposed to continuous flow manufacturing techniques, Gillinder is able to produce multiple product shapes of different colors each day to meet each customer’s specific requirements. But, perhaps even more importantly, it allows us to serve a customer’s needs throughout their products' life cycle from limited introductory quantities, to full maturity production runs, and then heritage volumes. Gillinder is proud of its rich heritage as a US glass manufacturer and its long standing (in some cases decades old) relationships with its customers. We look forward to continuing and building upon our reputation as a world leading manufacturer of technical molded glass products. If you are already a customer, thank you, and we look forward to hearing from you again. If you are not yet a customer, please contact us today so we may begin to provide the solution to your glass needs. Established in 1861 Trusted Source for Glass Development Projects 50% Marketshare of Airfield Lighting Glass in the USA Open Mold Catalog

  • Industrial Glass | Gillinder Glass

    INDUSTRIAL LIGHTING Gillinder Glass supplies the Industrial marketplace with a broad variety of glass products manufactured to the most rigid specifications to meet the tough demands of the industrial work environment. Many of our glass components are available to everyone as open mold, off-the-shelf items. We also produce a myriad of proprietary items in this range for specific customer requirements and use. ​ Typical applications for these products include: Glass to meet Vapor Proof Requirements Glass Domes and Lenses for Signal Lighting Tempered Glass Products for Harsh Environments Mining Glass covers for Hazardous Locations Glass Indicator Light Covers Glass Lenses and Covers for Refinery Lighting Manufacturing & Warehouse Lighting Power Station Lighting Utility Meter Covers Hazard/Warning Lighting Bridge & Tunnel Lighting Explosion Resistant Glass Covers and Domes Flameproof Glass Products Security Lighting Industrial Sight Glass & Sight Gauges Glass used for Marine & Railway Signaling Gillinder Glass employs a number of proprietary techniques to create DOD, UL 844 and UL 595 compliant industrial grade fixtures using: Heat Treating for Increased Strength Tempering for Enhanced Impact Resistance Multiple Heat Treatments to Perfect Color Tempering for Increased Endurance to Thermal Shock Finishing Operations for Masks and Skid Resistance Advance Quality Control Procedures Adherence to Tight Tolerances Scientifically Designed Prisms for Controlled Light Distribution BACK TO APPLICATIONS INDUSTRIAL STOCK CATALOG

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Blog Posts (14)

  • Vapor Proof Globes

    Gillinder Glass produces a broad variety of glass products manufactured to the most rigid specifications to meet the tough demands of industrial work environment and harsh and hazardous conditions. Depending on the use, hazardous conditions may require glass to be abrasion resistant, thermal shock resistant, liquid resistant, impact resistant, vapor or dust resistant, or explosion resistance to avoid shattering from an internal explosion, particularly important in environments with combustible fumes. Vapor proof glass resists the influx of vapors and gas particles and is generally also liquid resistant. Gillinder Glass is a key supplier in the harsh and hazardous industries with products intended for environments needing vapor tight globes and fixtures with a corrosion and vapor proof aluminum cage. There are several types of vapor proof and waterproof ratings, including IP65, IP66, and IP67, which measure a products water resistance. An IP rating is composed of two numbers. The first number describing the products intrusion protection, or how much it withstands particles entering, which is based on a 0-6 scale. The second number measures the resistance to liquid on a 0-9 scale. These vapor proof globes also offer intrusion protection which is calculated using a system to rate safeguard against dust, particles, or solid objects of certain sizes. These are to ensure any ingress will not damage or impede the performance of internal components with full protection against dust and other particulates, including a vacuum seal, tested against continuous airflow. Gillinder Glass’ clear or colored tempered vapor proof glass is often used for ceiling, pendant, or wall mounted fixtures. A tempered soda-lime glass is generally used and can be produced with multiple finishes in a variety of colors. These “jelly jar” globes are also offered on Gillinderglass.com and include the following open stock options: Gillinder can also manufacture custom sizes, colors, and finishes, such as white enamel (inside), sandblasting, plastic coating, smooth, and inside ribs. Common colors include: amber, aviation blue, opolo, red C, rs green, and traffic green. The chromaticity specifications, measured with CIE A, are as follows: Gillinder’s in-house engineering team precisely test vapor proof glass to confirm chromaticity requirements as well as performing impact and thermal shock resistance tests when needed. As these globes are often used for harsh outdoor locations waterproof requirements also may apply. --- Press Contact: Jackie Conklin- Marketing Specialist: jconklin@gillinderglass.com For other inquiries, please call us at 845-856-5375 or email info@gillinderglass.com References: “The Comprehensive Guide to IP Ratings.” The Comprehensive Guide To IP Ratings | RS Components, https://uk.rs-online.com/web/generalDisplay.html?id=ideas-and-advice%2Fip-ratings.

  • See You at LightFair 2022

    Join Gillinder Glass at the 2022 LightFair Conference and Trade Show in Las Vegas, Nevada, which is being held at the West Hall of the Las Vegas Convention Center, one of the largest event facilities in the world. The recently renovated Las Vegas Convention Center now features an underground transportation system, the LVCC Loop, making traveling around the vast convention center more efficient. The Las Vegas Monorail travels the Vegas strip in about fifteen minutes. You can purchase tickets here. Annually held, LightFair is the largest architectural and commercial lighting trade show and conference. Discover the latest lighting design products and solutions for future projects. With 46 sessions, the 2022 LightFair Conference will feature five learning tracks, offering a total of 132 CEU credits. Art and Inspiration- explores sources of inspiration that inform design and technology development Design Guidance and Tools- covers the latest energy and building code changes, new design metrics, design and measurement tools, controls and more Evidence-Based Design- focuses on end-user data and techniques used to achieve specific design goal Experiencing Light- explores the influence of light on the human experience and natural ecosystems Technology- explores the newest design tools and software, lighting controls, IoT lighting, 3D print technology and more Gillinder will demonstrate a variety of glass products from industries it supplies to including industrial, architecture, landscape, marine, and custom products. Industrial products that will be on display include sight glass, vapor proof glass, and globes, Architecture products will include Fresnel lenses and refractors for wallpacks. Commercial and residential landscape products including globes, domes, and covers used for pool, spa, walkway, and spot/flood lighting will also be on display. Gillinder Glass will also be presenting new manufacturing capabilities including the addition of a new CNC milling machine to their mold shop. To assist in production efficiencies and meeting customer demand and expectations, Gillinder is advancing its technology with implementing automated equipment in current production processes. Gillinder welcomes its partners Stumpe Glas and IQS NANOPTIQS to LightFair this year with expansion into new product categories. You can visit Gillinder Glass at booth 1616 and find out about the nearly 300 exhibitors here. CONFERENCE DATES: Sunday Jun 19- Thursday Jun 23 TRADE SHOW DATES: Tuesday Jun 21- Thursday Jun 23 --- Press Contact: Jackie Conklin- Marketing Specialist: jconklin@gillinderglass.com For other inquiries, please call us at 845-856-5375 or email at info@gillinderglass.com

  • Mold Making- the Cornerstone of Pressed Glass

    In 1865 Gillinder Glass was established, and they opened a glass pressing factory in Pittsburgh, Pennsylvania. This was only forty years after John P. Bakewell invented the first commercial glass-pressing machine. Blackwell’s invention “quickly led to the mass production of glassware and greatly reduced its cost, leading to glassware being available for everyday use.* Today, Gillinder Glass still hand presses every piece of glass they manufacture. Advances in technology and greater customer demand has allowed Gillinder to start utilizing automated equipment for glass pressing and maximizing efficiencies. Glass pieces are generally made by pouring the molten glass into a mold and having a “plunger” pressed into the iron base. Almost all Gillinder’s molds are made from ductile iron, but some may require an A-2 tool steel or stainless steel may be used. Today, as an ISO 9001:2015 certified company, Gillinder’s Port Jervis factory is held to high standards of manufacturing quality and the in-house mold shop is no exception. Gillinder’s mold shop can collaborate with customers in designing new custom molds or refurbishing existing ones. Gillinder Glass has the capability to manufacture with customer’s existing hand pressed molds. Machine pressed molds can be used by making adjustments to be compatible with current equipment. Mold Shop supervisor, Lewis Still, explains, “Molds that run constantly usually need nothing more than a simple polishing, but sometimes they do need repair work. Average life span on mold equipment is about 5 years. After that, the tooling will start to develop what we call “fire cracks” which are stress fractures in the material from constantly being hot and cold.” Molds are housed in a special atmospherically controlled storage area and maintained in pristine condition after each use to ensure consistent production of the highest quality glass. Gillinder also has the ability to do prototyping and programing. In addition to working with almost all current software systems, the mold shop is equipped with: · Fadal Computer Controlled Vertical Milling Center 3016L · Computer Controlled Bridgeport Horizontal Lathe · Bridgeport Series 2 Vertical Milling Machine · LeBlond Horizontal Lathe · TUR 63 Lathe · Welding and Braising Shop (including gas spray welding) Gillinder has created molds for an array of products including headlights, traffic lights, dog food bowls, kitchenware, and even dental cuspidors. In the Spring of 2022, to further expand the Mold Shop’s capabilities, Gillinder is acquiring an additional CNC milling machine. The CNC milling machine precisely cuts molds from various design software to meet customer’s expectations in design and specification. To find out more about Gillinder's mold shop contact: Call (845) 856- 5375 or email info@gillinderglass.com --- Press Contact: Jackie Conklin- Marketing Specialist: jconklin@gillinderglass.com For other inquiries, please call us at 845-856-5375 or email at info@gillinderglass.com

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